ENERGY AUDIT
What is Energy Audit
Technology consulting system providing the optimum plan to understand energy usage status, energy loss factor,
energy savings within the facility such as heat efficiency improvement, waste heat collection plan, rationalization of steam usage, process modification and etc.
Effectiveness
Management
- Reduce energy consumption rate by a motivation
- Improve company competitiveness by reducing energy related cost
- Encourage staff members for energy savings
- Improve management by reducing CO2
Facility and Technology
- Prevent energy loss by establishing the optimal operational system
- Improve energy unit requirenet and reduce environment burden
- Stabilize manufacturing facility by introducing the optimized model for the energy usage
- Build rationalization system for the synthesized operation of manufacturing and supportive facility
Business Range and Strengths
Business Area
- Review on issues of Fuel system and Fuel Management
- Introduce improvement plan for operation and process
- Analyze loss factors and provide efficiency plan
- Performance test of industrial furnace
- Anaylze waste heat revert system and improvement plan
- Review on economic feasibility of facility investment
SAC's Strengths
- Possess high quality technology as a industrial furnace engineering company
- Thorough after services
Business flow chart
Measuring process
Executive and working level discussion
- Share of advance information re measuring
implementation - Advance research on the system to be measured
Understand of business provider's status
- Understand of business provider's status
- Share of energy source and usage facility
Understand of status per business area
- Hear of presentation on process and facility
- Understand of status per energy source and facility
- Share of internal problems and future plans
Field Visit
- Understand of operating status and consultation
with the operators
Establishment of future plans
- Establishment of future plans such as itinerary of field
measure and etc.
Measurement and Analysis
- Facility measurement for date collection
- Financial analysis on facility and process
- Analysis on the loss factor and understand of savings potential
- Provide improvement plan
Review improvement plan
- Analysis on the savings effect and investment efficiency
- Discussion and agreement on plans
Presentation
- Presentation for the staff members
Measuring equipment
ESCO Have various measuring equipment.
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Combustion Gas Analyzer (Testo 350K)
-
Thermography Camera (Flir T620)
-
Pressure measuring instrument (DMG-2601)
-
infrared radiation thermometer (TESTO 830-T4)
Reference
Measurement cases
- H company : Provided a consultation on the improvement plan
of energy efficiency after the precise measurement
- Performance check by measuring O2 of burner
- Provision of optimization plan for the air-fuel ration based on pressure measurement
- Provision of optimization plan for the combustion based on the flue
gas analysis - Leakage test inside the furnace
- D company : Achieved 10% savings after the modification of
air-fuel ratio based on the burner measurement
- Leakage in the gas pipe
- Provision of optimization plan for the combustion
thru flue gas analysis - Examination on refractory by measuring surface temperature
- Provision of optimization plan by examining the
combustion equipment
